The intensive plant nursery will be located in North Lincolnshire, England, and will be the largest indoor farm in Europe
Current, powered by GE, and Jones Food Company (JFC), have announced that construction is underway of one of the world’s largest indoor farms. The intensive plant nursery, located in North Lincolnshire, England, will be the largest indoor farm in Europe, producing up to 420 tonnes of leafy greens per year across a growing area of 5120m2, arranged in racks rising to the height of 11m.
To maximise the facility’s yield, Current is installing more than 12km of its new Arize LED horticultural lighting solution, with a balanced light spectrum that catalyses optimal growth in every plant and shortens the growth cycle for more intensive production. The 12.3km Arize lighting is the equivalent of laying nearly 38 Eiffel Towers end-to-end.
The JFC facility is designed to minimise the environmental impact of vertical farming, which will also offer a direct financial benefit to the company. For example, it will use up to 90 per cent less water and 50 per cent less fertiliser than conventional growing methods, saving on input costs. In addition, Current’s Arize LED solutions are highly efficient, generating less heat than competitive products, reducing energy consumption and carbon footprint by 33 per cent compared with vertical farming averages.
The equipment is housed within a futuristic, intelligent cleanroom (or “high-care”) environment that allows crops to be grown in complete isolation from external contamination, ideal for food production as well as growing high-quality cosmetic and pharmaceutical ingredients. Production of the first crop from the Jones Food Company operation is due to start in autumn 2018.
“Nobody has been able to scale indoor, high-care intensive food production to an industrial level that demonstrates real commercial viability,” explained James Lloyd-Jones, CEO and co-founder of JFC. “We knew that lighting would be the lifeblood of the facility and we’d need a partner who could see the potential and work with us to develop the right lighting set-up and spectrum to make our vision a reality.”
With a growing area of 5120m2, the equivalent of 26 tennis courts, arranged across racks rising to a height of just over three storeys, the facility – owned and operated by JFC – will set new production and environmental standards for crop production of the future. With year-round local production JFC aims to slash food miles and produce leafy greens, herbs and other crops that can be delivered from harvest to plate in minimal time.
In addition, by designing the farm as a “high-care” facility, JFC will also be able to cater to the growing demands of cosmetics and pharmaceutical customers who require reliable supplies of the highest quality, natural ingredients.
Every factor in the growth of the crops produced will be highly controlled; from the nutrient solution delivered to the roots of each and every plant, to the concentration of CO2 in the room, to the light wavelengths and duration of the growing “day” and subsequent rest period. Thanks to intelligent automation and advanced robotics, every plant can be grown in ideal, cleanroom conditions, untouched by human hand from planting to harvest. By comparison, conventional production cycles typically average 13 stages of human contact.
“We’ve spent years honing our technology in other industrial lighting sectors, and years more partnering with agricultural experts and researching the needs of horticultural applications,” said Malcolm Yare, horticulture business development manager for Current by GE.
“We look forward to working with Jones Food Company and our wider ecosystem of partners to find new ways to scale high-quality, global food production whilst reducing the energy and environmental costs of vertical farming.”
The Arize range of lighting solutions are low cost to install and maintain, with a 36K-hour lifetime (L90) and a five-year warranty to provide peace of mind and long-term reliability. An IP66, UL Wet rating also makes them ideal for high-care and cleanroom facilities as the luminaires can be easily washed and sanitised in-place.
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